Getting Your Filling Equipment Right | Beyond Choice of Manufacturer

When looking for filling equipment manufacturers that will best meet your company’s liquid filling needs, the low cost of services is likely to top your list of considerations. However, you should be able to confirm that they offer a wide range of filling solutions, and include capping solutions. It will be a benefit for you too, in terms of cost and efficiency, if the filling equipment comes with the latest labeling technology. The bottom line here is ensuring you get the highest possible value for your investment from your liquid filling equipment manufacturers.

Nonetheless, while the above would make a detailed checklist for the most ideal manufacturers of filling equipment, you still have your part to play. It is imperative that you consider the following two checks early before you begin searching for your equipment manufacturer. These two considerations play a major on role in defining your company’s filling requirements and they will guide you in narrowing your shortlisted filling equipment manufacturers to a relative handful:

The viscosity of your liquid products

Product viscosity is definitely the most important consideration when selecting a provider of filling equipment. The critical elements here are specifying whether your products flow with ease, are semi-viscous, or are highly viscous. These three classifications will determine the cost and complexity of the filling equipment that you will need to purchase. You may opt to customize your filling equipment for products with differing viscosity. However, that will need consulting with your equipment manufacturer early in the process, to ensure your specifications are satisfied. The purchase and maintenance costs of broad-range filling equipment will be high due to the uniqueness of the filling process.

Defining product viscosity early in your search for the most appropriate filling equipment will help your filling machine manufacturer determine the best metering system to use. It will also guide the manufacturer in specifying the range of liquid fill rate.

The equipment’s fill rate

Manual concrete laying

Besides the quality of the products, every production company considers fill rate a critical factor in determining the returns they can rake in from their investment in filling equipment. They always are on the lookout for filling technologies that will increase their throughput and output in the least time, to reduce production time. A high fill rate also results in reduced energy costs per unit production, which will reduce your company’s power bills. When evaluating the best fill rate for your production company, specify to the equipment manufacturer whether a fully manual, semi-automated, or fully automated filling system will help you achieve the desired fill rate.

There is a close interrelation between product viscosity and fill rates when choosing your filling equipment. Besides the level of automation, other variables that determine fill rates include fill-volumes, liquid viscosities, and types of filling containers you plan to use. Liquid filling equipment manufacturers also design fill rates to match the capacity of metering systems you use in the production process. Specify your product viscosity and outline the range of your desired fill rate. Additionally, unless you are planning to upgrade your filling metering system, specify the type you use so the manufacturer can optimize the new filling equipment for your metering devices.

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